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            Detection and sort machine

            Detection and sort machine


            DeepVision blemish detection and sorting machine is widely used in magnetic materials, rubber rings, precision metal parts and other industries and fields.The equipment has the advantages of small size, flexible application, autonomous AI algorithm neural network, simple operation, low maintenance cost, online and offline, etc

            The big data screen:Real-time update of detection quantity, qualified rate, proportion of defective types and other data information, data viewing is more intuitive。

            Appearance material upgrade:New sheet metal baking paint material。

            Take the magnetic material industry for example
            磁材檢測現場圖
            Collapse, crack, trachoma, concave and convex points, wrinkle, dirt, poor grinding, falling blocks, pores, leakage, bad chamfering, drop corners, pitting, knife grain, holes, inclusions, corrosion, cracking, crystal spots, mucous membrane, slurry, grinding inclination, defect, leakage base material, foreign bodies......(According to different materials and processes, quality inspectors can see defects with naked eyes)
            3600-24000 PCS/hour (according to actual demand)
            Fatal defects 0 missed detection, total missed detection rate < 0.1%, total misdiagnosis rate < 10%
            Sort OK, NG and even abnormal NG, recheck and so on according to actual requirements
            Feeding system, according to the product shape preliminary assessment (large customized belt loading and unloading), product loading speed of 60 ~ 400PCS /min (according to the size and shape of the product and other actual conditions)
            Schematic diagram of device architecture
            Navigation
            Fiber optic sensing
            CCD
            Feeder
            Vibration navigation
            Displayer
            Retest
            Rejects
            Ichiban
            Glass turntable
            CCD
            Overall testing process
            Product Features
            • New wear,transmitting glass turntable

              Efficiency increased by 30%, equipment floor area reduced by half, durability increased by more than 1 times
            • New graphics workstation upgrades

              The new DeepVision custom graphics processor workstation is easier to use and more powerful to process
            • New high speed motion controller

              According to the project experience, we will develop a unique operation control system within one year, which can meet the detection efficiency of products of different sizes
            • New customized flexible discharging mechanism

              Newly upgraded hopper and sound insulation cover, can be compatible with many types of products feeding, the scene environment is quieter.According to customer needs, we can customize hose and belt blanking
            Product Advantage
            • A new generation of AI algorithm neural network[16 invention patents]
              Newly upgraded video monitoring failure alarm for key institutions
              Customizable UI interface and personalization features
            • New upgraded optics and   hardware architecture
              New and upgraded product detection  yield curve
              Can be customized belt, cleaning machine and other loading and unloading mechanism seamless connection production line
            • New and upgraded device appearance and control interface
              Learning cost low production line workers can be maintained
              No threshold production management system docking standard interface
            Some application cases

            Wet magnetic tile

            Surface detection

            Speed:≥80pcs/min

            Result:Loss ≤ 0.1% | Fault ≤ 15%

            Type:Crack, collapse, air hole, bad grinding, bad chamfering......

            Type:Falling blocks, leakage of wear
            • master map

            • result

            Dry magnetic tile

            Surface detection

            Speed:≥120pcs/min

            Result:Loss ≤ 0.1% | Fault ≤ 10%

            Type:Crack, collapse, trachoma......

            Defect Type:Crack
            • master map

            • result

            Ferrite bead

            Surface detection

            Speed:≥120pcs/min

            Result:Loss ≤ 0.1% | Fault ≤ 10%

            Type:Crack, collapse, plug hole, burr......

            Defect Type:Crack
            • master map

            • result

            Sintered magnet

            Surface detection

            Speed:≥100pcs/min

            Result:Loss ≤ 0.1% | Fault ≤ 10%

            Type:Crack, corner drop, pitting, knife mark, hole, inclusions, corrosion.....

            Defect Type:Crack
            • master map

            • result

            Soft magnetic core

            Surface detection

            Speed:≥200pcs/min

            Result:Loss ≤ 0.1% | Fault ≤ 10%

            Type:Crack, corner drop, speckle, mucous membrane, slurry, abrasion......

            Defect Type:Crack
            • master map

            • result

            Bonded magnetic ring

            Surface detection

            Speed:≥100pcs/min

            Result:Loss ≤ 0.05% | Fault ≤ 10%

            Type:Cracks, defects, pitting, magnetic flux leakage, pits, foreign bodies......

            Type:Pitting, bump
            • master map

            • result

            911亚洲精品国内自产麻豆
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